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Paper egg tray making system

Our service are from design schemes of turnkey poultry farm project and product introduction and offer quotation and delivery and installation instruction and equipment maintenance to farm instruction and so on

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Product description

Brief introduction
It is designed to produce a range of pulp molded products including egg trays, egg boxes, fruit trays, and coffee trays
The material used for molded pulp products is waste paper, corrugated paper, waste newspaper, old magazines and so on
Pulp molding egg tray machine can be made using 4 or 8, 12 faces rotating drums and each surface can incorporate 2, 3, 4, or 5 pieces moulds as required

Our features
1. High efficiency
2. Full automatic
3. Large capacity
4. Low energy consumption
5. Easy to operate and maintain

Choose us
Our service are from design schemes of turnkey poultry farm project, product introduction, offer quotation, delivery, installation instruction, equipment maintenance, to farm instruction and so on
20 years poultry equipment R&D and manufacturing with supporting of advanced German production technology
Our team is ready to service you 24 hours online

Material
High quality galvanized steel and stainless steel pipe plate, motor, galvanized steel, stainless steel, plastic and imported fittings, rolls, installation tools and so on

Fitting
pulping machine, homogenizer, slurry pump, vibrating screen, pulp disintegrator, molding machine, mold, vacuum pump, vacuum tank, pump, air compressor, mold cleaning machine, brick, cement or steel tunnel kiln, packing machine and so on

Working principle
Make materials to finish trays by the processing of pulping, forming, drying and packing

Specification

Type	Mold	Production(pcs/ h)	Total power(kwh)	Main machine size(L* W* H/ m)	Paper consumption(kg/ h)	Water consumption(kg/ h)	Drying method	Drying area(m2)
1	3 pcs forming plus 3 pcs transfer	1,000	30	2.3* 1.7* 1.6	85	175	Natural drying	Based on practical application
2	4 pcs forming plus 4 pcs transfer	1,500	30	2.3* 1.7* 1.6	85	175	Natural drying	220
3	12 pcs forming plus 3 pcs transfer	2,000 to 2,500	62	3.1* 3.7* 3	170 to 210	350 to 440	Brick drying/ Metal drying	220
4	16 pcs forming plus 4 pcs transfer	3,000	80	3.1* 3.7* 3	250 to 300	525 to 620	Brick drying/ Metal drying	220
5	32 pcs forming plus 4 pcs transfer	4,000 to 5,000	150	3.3* 2.6* 2.7	335 to 420	400 to 875	Brick drying/ Metal drying	240
6	40 pcs forming plus 5 pcs transfer	5,000 to 6,000	150	3.3* 2.6* 2.7	420 to 500	875 to 1,050	Brick drying/ Metal drying	260
7	48 pcs forming plus 6 pcs transfer	6,000 to 7,000	230	3.3* 2.6* 2.7	550 to 625	1,140 to 1,320	Brick drying/ Metal drying	300
8	48 pcs forming plus 6 pcs transfer	9,500 to 10,500	290	4.5* 2.6* 2.7	790 to 875	1,660 to 1,850	Brick drying/ Metal drying	350
9	48 pcs forming plus 6 pcs transfer	24,000	290	5.0* 2.6* 2.7	1,000	2,100	Brick drying/ Metal drying	400
Single dryer line's length is 42 to 45m, double layer line’s length is 22 to 25m, multi layer line’s length is 10 to 15m

Automatic corollary system

1. Pulping system
It is combined with pulping machine, homogenizer, slurry pump, vibrating screen, pulp disintegrator, put the raw material into the pulper and add an appropriate amount of water for a long time to stir the waste paper into pulp and store it in the storage tank

Put the pulp in the slurry tank into the pulping tank, adjust the pulp concentration in the pulping tank, and further stir through the homogenizer through the white water of the return pool and the thick slurry of the storage tank

After adjusting to the applicable pulp, put it into the feeding pool to be used in the molding system

2. Forming system
It is combined with molding machine, mold, vacuum pump, vacuum tank, pump, air compressor, mold cleaning machine, the pulp in the supply tank is supplied into the molding machine, and is adsorbed by the vacuum system, and the pulp is left on the mold by the mold on the equipment to be formed, and the white water is sucked and transported back into the pool through the vacuum pump
After the mold is adsorbed, the transfer mold is blown out by the positive pressure of the air compressor, and the molded product is blown from the molding die to the rotary mold, and is sent out by the transfer mold
3. Drying system
Type 1: Natural drying, the product is dried directly by weather and natural wind
Type 2: Traditional drying, brick, cement or steel tunnel kiln, heat source can choose natural gas, diesel, coal, dry wood, a heat source such as liquefied petroleum gas

Type 3: Multi layer drying line with brick, cement or steel tunnel kiln, 6 layer metal drying line can save more than 30% energy compared to transmission drying

The main heat source is clean energy such as natural gas, diesel oil, liquefied petroleum gas and methanol

4. Packing machine
It combined with automatic stacking machine, baler, transfer conveyor and so on, machine packs the egg trays in 100 pieces or 120 pieces by wrapping plastic wave touch

Package
1. Full container: all are packed by wooden pallets, boxes, plastic wraps, it depends
2. Less container: all are packed by wooden pallets, boxes, plastic wraps, it depends
3. Local warehouse: all are packed by wooden pallets, boxes, plastic wraps, it depends

Delivery
1. Full or less container by sea
2. Local warehouse by truck

Installation
We supply to you the detailed instructions and steps of pictures or videos by email or express delivery, you supply to your farm manager and workers or send installation engineer to you

Maintenance
1. Text the voltage stability to protect the motor after installation
2. Check all screws and nuts are tight before using
3. Check other plastic and steel fittings, connectors and so on monthly to make sure well working
4.Check whether the conveyor belt runs smoothly

Product categories

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